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Ergonomics

Ergonomics in Lean Manufacturing

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What Is Ergonomics?

Ergonomics studies work as it relates to the human body and its limits. The usual goal is maximum output without physical harm. 

Physiology, biomechanics, anthropometrics, worker selection and man-machine allocation are the areas of ergonomics most useful to manufacturing and industrial engineers. The most prevalent ergonomic related injuries are musculoskeletal; either from repetition, overload, awkward positions or some combination thereof.

 

Ergonomics & Lean Manufacturing

Ergonomics is most important at the level of workcell design and workstation design. By their very nature, well-designed cells relieve many of the risk factors associated with traditional workstations and functional layouts. For example, workcells often rotate workers through an entire process on each cycle. This reduces repetition and static postures. Workstations also have a direct influence on musculoskeletal disorders. 

Branches of Ergonomics

Physiology

In some respects, the body is analogous to an automobile. In the human machine, muscles are both cylinders and pistons, while bones and joints correspond to gears and drive shafts. The muscles oxidize nutrients (fuel) to produce energy and generate metabolic byproducts (waste). Physiology studies this energy conversion process. It can reduce fatigue and improve worker stamina.  More>>

Biomechanics

Biomechanics studies the mechanical forces in human movement. Its principles can help to minimize damage to muscles, joints, and tissues. This damage may come from a one-time force, such as lifting an object that is too heavy or moving an object from an awkward position. Damage also can come from an accumulation of small, repetitive forces--Cumulative Trauma Disease (CTD). More>>

Anthropometry

Anthropometry studies the dimensions, weights, and strengths of the human body. This data helps to design effective workstations and spaces. More>>

Allocation of Functions

Allocation divides work between people and machines. It determines, to a large extent, the quality of work experience. A well-thought-out allocation optimizes the interaction of people and machine elements. Allocation also relates to Socio-Technical Systems (STS). More>>

Additional Articles In This Series

Physiology
Biomechanics In Workstation Design
Anthropometry
Man-Machine Allocation
Musculoskeletal Disorders
Principles of Ergonomics
Ergo Download

References

ANSI/HFES100-1988, Human Factors & Ergonomic Society, 1988.

Barnes, Ralph M., Motion and Time Study, Second Edition, John Wiley & Sons, New York, 1940.

Eastman Kodak Company, Ergonomic Design for People at Work, Van NostrandReinhold, New York, 1986.

Fraser, M., the Worker At Work, Taylor & Francis, New York, 1989.

Lee, Q, Nelson W., Amundsen, A., &  Tuttle, H., Facilities and Workplace Design, Institute of Industrial Engineers, Atlanta, Georgia, 1996.

Woodson, Wesley E. and Conover, Donald W., Human Engineering for Equipment Design 2nd Rev. Edition, University of California Press, Berkely, 1966.

Zandin, Kjell B. and Maynard, Harold B., Industrial Engineering Handbook 5TH Edition, McGraw-Hill, New York, 2001.

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