SMED Quick Changeover

This Training Kit is a 5-day training and Kaizen event that dramatically reduces changeover and setup time on a specific machine. It simultaneously teaches principles and procedures that allow participants to repeat their success on other equipment. 

With this package, your own instructor has everything necessary to conduct classroom and Kaizen activities. It only requires basic subject matter expertise and presentation skills. 

To Order Go To:

www.enna.com

SMED Quick Changeover: Solution Package, Code 14

1. Introduction (Classroom)

Administrative Details

History of SMED

The 7 Wastes

The Five S's

5S and SMED

2. Six Steps To Quick Changeover (Classroom & Factory))

Existing Setup Analysis

Summarize and Document

Organize with 5S

Practice and Improve

Repeat & Refine

Document and Standardize The Setup

3. Observe The Existing Setup–Step 1 (Factory)

Organizing The Team

Observe and Video The Setup

4. Using Forms To Organize Observations (Classroom)

Instructions for Each Form

Motion Diagram -- Observation Form

Combination Worksheet

7 Wastes -- 5S Forms

5. Review Setup Video–Step 2 (Classroom)

Internal & External Times

Revising Task Sequences

6. Develop & Identify Improvements (Classroom)

Identify Improvements

Assign Improvement Tasks

7. Implement 5S–Step 3 (Factory)

Assign Tasks

Execute Tasks

8. Practice & Improve New Setup–Step 4 (Factory, Classroom)

Convert Internal to External

Devise Further Improvements

Implement

9. Repeat & Refine Further–Step 5

10. Document & Formalize New Setup

11. Present Results

Formal Presentation

Factory Walk-Through

12. Close

• Why setup reduction affects lot sizing and scheduling.

• How the Six Steps can bring dramatic improvements in setup and changeover.

• Why videotape can lead to major breakthroughs in setup performance.

• How to use standard forms to organize the improvement process.

• The value of repetition and practice.

• How 5S can speed and simplify changeover operations.

• How to document the new setup and ensure continuing performance.

• Facilitator Guide (1) – Comprehensive facilitator guide makes instruction easy.

• Preparation Guide (1) – Helps the instructor to systematically prepare. It includes timing, scheduling, workshop details.

• Facilitator Digital Media CD (1) – Dynamic visual presentation that goes far beyond PowerPoint in graphics and quality. 

• Participant Workbooks (8) – Combines information, illustrations, key questions, and space for notes.

• Motion Diagram Form (1-pad) - to record movement & transport. 

• Changeover Observation Form (1-Pad) – to document elements and time.

• Setup Combination Worksheet (1-Pad) – to graph and document new procedures.

• 7 Waste Observation Form (1-Pad) – to record observed waste.

• 7 Wastes of Operations: Poster (1) – Full color visual aid & reminder. 

• 5S Poster (1) – to reinforce learning.

• 5S Red Tags – identify unneeded items.

• Commandments for Continuous Improvement Poster (1)

• Rules for Quick Changeover Poster (1)

• 5S Red Tag Register (1-Pad) – forms for recording disposal of unnecessary items.

• 5S 30 Day Action Log (1-Pad) – to track continuing activities and accomplishments.

• 5S Map (1-Pad) – forms to sketch areas and identify opportunities.

• 5S Sustainment Schedule (1-Pad) – forms to schedule regular activities.

• 5S Evaluation & Review (1-Pad) – Checklist and form to evaluate areas.

• Replenishment Materials – Additional workbooks, forms and posters are available.

Cost: $529.99

To Order, click below and go to:

www.enna.com

SMED Quick Changeover: Solution Package, Code 14

A Personal Note Basic skill training for many employees is usually a part of Lean Strategy. Although Strategos offers such programs, the Training Kits from Enna, Inc. provide an option for internal training.  Enna's packages are professionally prepared, convenient and cost-effective. They enable a regular employee, with basic knowledge and presentation skills to conduct effective training.  I have personally reviewed these products and recommend them highly.  Quarterman Lee President, Strategos, Inc.