Overview of Lean Manufacturing

Overview of Lean

Training Kit From Enna, Inc.

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With this package, your own instructor has everything necessary for an internal program that introduces Lean Manufacturing to all employees. 

The program addresses the history and components of Lean with eye-popping graphics. It includes a simulation that demonstrates how the system produces order- of- magnitude benefits and an exercise to demonstrate waste in each employee's department. 

Format Training Kit
Time 1-Day
Cost $349.99
Who Should Attend

All Employees

Order at www.enna.com

Overview of Lean Solution Package

Program Outline

1. Overview of Lean Manufacturing 

Background & History

Components of Lean

Lead Time Reduction -- Takt Time 

Flow Production -- Pull Systems

One Piece Flow -- Intelligent Automation

Quality -- Mistake Proofing

Level Loading -- Mixed Model Production

2. The 7 Wastes

Defects -- Inventory -- Processing

Waiting -- Motion -- Transport

Overproduction

3. Simulation & Exercise

Factory Flow Simulation

Avro Arrow Airplane Co.

Business Overview

Production Schedule

Manufacturing Process

Running the Avro Factory

Measuring The Results

4. The 7 Wastes Exercise

Observing The Areas

Identifying Waste

Reporting The Results

Participants Will Learn...

  • What Lean Manufacturing is and where it came from.

  • About the components of Lean, how they reduce waste and how they work together as a system. 

  • How to identify hidden waste in your operations and what to do about it.

  • About feeling the excitement and challenge of a Lean environment. 

The Training Kit

  • Facilitator Guide (1) – Comprehensive facilitator guide makes instruction easy.

  • Preparation Guide (1) – Helps the instructor to systematically prepare. It includes timing, scheduling, workshop details.

  • Facilitator Digital Media CD (1) – Dynamic visual presentation that goes far beyond PowerPoint in graphics and quality. 

  • Flow Simulation Application (1) – Interactive program that works with the simulation to display the results.

  • Participant Workbooks (8) – Combines information, illustrations, key questions, and space for notes. Includes a self assessment.

  • 7 Waste Observation Form (1) – Forms for waste observation exercise.

  • Just In Time: Poster (1) – Full color visual aid.

  • 7 Wastes of Operations: Poster (1) – Full color visual aid & reminder. 

  • Replenishment Materials – Additional workbooks, forms and posters are available.

Cost: $349.99

Order at www.enna.com

Overview of Lean Solution Package

A Personal Note

Basic skill training for many employees is usually a part of Lean Strategy. Although Strategos offers such programs, the Training Kits from Enna, Inc. provide an option for internal training. 

Enna's packages are professionally prepared, convenient and cost-effective. They enable a regular employee, with basic knowledge and presentation skills to conduct effective training. I have personally reviewed these products and recommend them highly. 

Quarterman Lee

President, Strategos, Inc.

Strategos-International:  China - Europe - Australia - North America