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TQM Payoff

Does TQM, Six Sigma & Lean Manufacturing Pay Off on The Bottom Line?

...More Conclusions on Total Quality

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Original Paper

by

Singhal & Hendricks

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_____________

China

Lean Manufacturing Academy

Europe

Jung, Aust & Partner

Australia

Peter J. Ellis

North America

Sims Consulting Group

Strategic Impact

Hendricks & Singhal studied 3000 firms. Some used TQM effectively; the others were used as control groups. The TQM firms fared significantly better in, profitability, Return on Assets and stock performance.

The first problem the researchers encountered was identifying companies that had effectively implemented TQM and distinguishing them from firms that merely purported to implement. They decided to use quality awards as demonstration of effective implementation. They benchmarked these against similar firms that had not won awards.

TQM requires considerable time to implement and migrate through an organization. The researchers assumed that this would require about five years. The award evaluations require about one year. They defined "implementation" and "post implementation" periods as shown in the first figure.

Determining the implementation and post implementation periods.

TQM firms had an average stock price increase of 114% compared with an 80% increase for the benchmark firms. The difference of 34% is significant.

Since TQM must permeate the entire organization to be effective,  implementation requires several years. It takes several more years for benefits to show up in stock price.

TQM companies increased their stock price at more than twice the rate of the benchmarks, but this was not evident until several years into the post implementation period.

Comparison fo the stock price performance of award winners and the S&P 500 annually. Results depict annual changes in performance over the post-implementation period.

Who Benefits Most?

In the long run, stock price depends on operating performance. Growth is indicated by sales, employee count, operating income and total assets. Healthy growth is indicated by steady or increasing Return on Assets and Return on Sales. These measures were used to compare different classes of firms within the award-winning group.

All award winners performed better than non-winners. However, firms that won public awards such as the Baldrige outperformed those that had won supplier awards from their customers. This is probably because public awards are more rigorous and independent.

The following tables compare average percent change in .Numbers are the average of the differences between the performance of winners and their respective benchmarks. The results cover the post implementation period.

Total Quality Management, Six Sigma and Lean Manufacturing derive much of their effects from the human dimension. High capital firms generally have fewer people and less interaction than low capital firms. Moreover, operations are more dependent on technology.

This chart shows that low capital firms got the most benefit from TQM. However, high capital firms performed better than their non-TQM benchmarks.

It is commonly believed that TQM works best in large firms. The study shows just the opposite.

This is probably because small organizations have less resistance to change.

Focused firms benefit more from Total Quality Management than diversified firms.

This is probably because the focused firms have more commonalities in culture, processes and operational procedures. Lessons from one unit migrate to other units more quickly.

Original Authors

 Vinod Singhal

K.B. Hendricks

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