Strategos Books & Videos

The Strategos Guide To Value Stream & Process Mapping Facilities Planning & Workplace Design

Warehouse Modernization & Planning Guide The Human Side of Lean Video

Total Quality Management (TQM), Six Sigma and Lean Manufacturing: Do Shareholders Benefit?

Total Quality Management (TQM), Six Sigma & Lean Manufacturing: Do Shareholders Benefit?

The answer is YES, BUT...

Lean Resources

Home
Resources
Site Guide
Lean Training
Book Reviews
Useful Links
Search Site
About Strategos

 

Download

Original Paper

by

Singhal & Hendricks

In

Printer Friendly PDF

 

_____________

China

Lean Manufacturing Academy

Europe

Jung, Aust & Partner

Australia

Peter J. Ellis

North America

Sims Consulting Group

Strategic Impact

The TQM Debate

TQM has been criticized for not bringing benefits to shareholders through increased stock price performance. For example, in recent years, several companies recognized for outstanding TQM efforts fell on hard times even when the economy boomed. At least one author has declared TQM "Dead as a pet rock."

The participants in this debate have generally used little evidence, anecdotal evidence or questionable evidence. However, an empirical study is now  available.

Professors Kevin B. Hendricks and Vinod R. Singhal studied 3000 firms. Many use TQM effectively. They compared the TQM firms to control groups of similar companies without formal TQM. The TQM firms fared significantly better in, profitability, Return on Assets and stock performance.

On the downside, these conclusions depend on effective implementation (often problematic). In addition, these benefits may take years to develop, possibly 3-5 years.

Extrapolation of Results

The findings of this study apply directly to Six Sigma. Six Sigma is not significantly different than TQM aside from the colored belts and a few other fashion accessories. This is the opinion of Joseph Juran as well as myself and the authors of this study.

Lean Manufacturing should provide equal or better results than TQM and achieve them sooner. Lean Manufacturing overlaps TQM significantly and TQM is a major component of most lean initiatives. In addition, the team development and problem-solving skills of TQM enhance other Lean elements.

The TQM process orientation eventually leads to the same results as lean manufacturing. But, TQM starts with quality which may or may not be the most critical area or the area that produces quickest results.

For example, a recent client of ours started on the Lean Journey and realized quickly that kanban could reduce finished goods stocks by $3-5 million. It required only minor changes and no investment. They immediately started implementing. The benefits of a one-time cash flow started immediately and continued for 8-12 months.

Conclusions

  • TQM benefits flow to the bottom line and significantly affect performance measures and stock price.

  • It takes a long time- perhaps 3-5 years.

  • Six Sigma produces similar results

  • Lean Manufacturing should produce similar but quicker results

  • Smaller firms benefit more

  • Highly focused firms benefit more

  • Low capital firms benefit more

  • Benefits depend highly on effective implementation (problematic)

Total Quality Management (TQM) and stock price

Comparison of the stock price performance of award winners and various benchmark portfolios. Five-year post-implementation period.

stock price

Comparison fo the stock price performance of award winners and the S&P 500 annually. Results depict annual changes in performance over the post-implementation period.

financial performance

Comparison of average percent change in operating performance measures for post-implementation.

More Details

More on Total Quality Management & Financial  Performance

Download Complete TQM Article

 

 

 

Subscribe to Lean Briefing-- The Free Newsletter of Lean Manufacturing Strategy

First Name: Last Name: Email:

Lean Briefing is sent about every month. You may "unsubscribe" at any time.

We will NOT: Sell this information, transfer it, bombard you with Email, or otherwise abuse your trust

Home ] Resources ] Site Guide ] Lean Training ] Book Reviews ] Useful Links ] Search Site ] About Strategos ]

Email: info1@strategosinc.com          Phone: 816-931-1414

Strategos-International:  China - Europe - Australia - North America