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Lean
Resources










China
Lean Manufacturing
Academy
Europe
Jung,
Aust & Partner
Australia
Peter
J. Ellis
North
America
Sims
Consulting Group
Strategic
Impact |
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This is a summary of principle
requirements of ISO 9000. Use it to explain to managers and
others what ISO requires and why. Most of these requirements are
just common sense, and yet, many organizations fail to use that
common sense. |
The
requirements for written documentation under ISO 9000 are often
exaggerated. The standard unconditionally requires
documentation for only a few items. However, common sense,
experience, and the Auditors may demand documentation beyond the
minimum requirements. |
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1.
Management Responsibility
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The
quality policy shall be defined, documented, understood,
implemented and maintained.
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Responsibilities
and authorities for all personnel specifying, achieving and
monitoring quality shall be defined.
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In-house
verification resources shall be defined, trained and funded.
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A
designated management person sees that the Q91 program is
implemented and maintained.
2.
Quality System
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3.
Contract Review
4.
Design Control
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The
design project shall be planned.
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Design
input parameters shall be defined.
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Design
output, including crucial product characteristics shall be
documented.
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Design
output shall be verified to meet input requirements.
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Design
changes shall be controlled.
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5.
Document Control
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Generation
of documents shall be controlled.
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Distribution
of documents shall be controlled.
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Changes
to documents shall be controlled.
6.
Purchasing
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Potential
subcontractors and sub-suppliers shall be evaluated for
their ability to provide stated requirements.
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Requirements
shall be clearly defined in contracting data.
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Effectiveness
of the subcontractor's quality assurance system shall be
assessed.
7.
Customer-Supplied Material
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8.
Product Identification & Tracability
9.
Process Control
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Production
(and installation) processes shall be defined and planned.
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Production
shall be carried out under controlled conditions: documented
instructions, in-process controls, approval of processes and
equipment, and criteria for workmanship.
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Special
processes that cannot be verified after the fact shall be
monitored and controlled throughout the processes.
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10.
Inspection and Testing
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Incoming
materials shall be inspected or verified before use.
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In-process
inspection and testing shall be performed.
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Final
inspection and testing shall be performed prior to release
of finished product.
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Records
of inspection and test shall be kept.
11.
Inspection/Measuring/Test Equipment
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Equipment
used to demonstrate conformance shall be controlled,
calibrated and maintained.
Identify
measurements to be made.
Identify
affected instruments.
Calibrate
instruments (procedures and status indicators).
Periodically
check calibration.
Assess
measurement validity if found out of calibration.
Control
environmental conditions in metrology lab.
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Measurement
uncertainty and equipment capability shall be known.
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Where
test hardware or software is used, it shall be checked
before use and rechecked during use.
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12.
Inspection and Test Status
13.
Control of Nonconforming Product
14.
Corrective Action
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Problem
causes shall be identified.
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Specific
problems and their causes shall be corrected.
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Effectiveness
of corrective actions shall be assessed.
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15.
Handling, Storage, Packaging & Delivery
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Procedures
for handling, storage, packaging and delivery shall be
developed & maintained.
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Handling
controls shall prevent damage and deterioration.
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Secure
storage shall be provided. Product in stock shall be checked
for deterioration.
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Packing,
preservation and marking processes shall be controlled.
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Quality
of the product after final inspection shall be maintained.
This might include delivery controls.
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16.
Quality Records
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Quality
records shall be identified, collected, indexed, filed,
stored, maintained and dispositioned.
17.
Internal Quality Audits
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Audits
shall be planned and performed.
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Results
of audits shall be communicated to management.
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Any
deficiencies found shall be corrected.
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18.
Training
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Training
needs shall be identified.
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Training
shall be provided.
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Some
tasks may require qualified individuals.
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Records
of training shall be maintained.
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19.
Servicing
20.
Statistical Techniques
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