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Reduced Overhead In Focused Factories

Focused Factories Reduce Overhead

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Back to Focus Benefits

The resources necessary to cope with the complexity of many products, processes or customers generally involve overhead rather than direct labor and materials.

This chart shows the number of overhead employees at each of eight plants owned by a manufacturer of circuit breakers. The number of product families ranged from 4-55.

The correlation is clear: the more product families in a plant, the greater the overhead cost for a given sales volume.

This particular firm had adopted a marketing strategy of offering a complete line of circuit breakers from smallest to largest. They competed against many smaller firms that offered much more focused product lines, generally, an untenable position.

This example also illustrates the complex interplay between marketing and manufacturing strategies.

Adapted from: Stalk, George & Hout, Thomas M., Competing Against Time, The Free Press, New York, 1990.

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